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Chip Solder

Chip Solder
Chip Solder

Manufactured to the same specifications as common SMT chip materials, it overcomes the limitations of stencil masks and is widely used in tasks that require extremely precise quantities.
It is also used in large quantities to replace wave, selective and robotic soldering or to automate hand soldering processes.

Soldering Test

Soldering Test

Connector application video Military products and automotive electronic products

Connector application video Military products and automotive electronic products

Car headlight LED soldering amount comparison (1005, 1608)

Car headlight LED soldering amount comparison (0603)

Car block box power terminal

This is a case where the 1608 preform was used for the power terminal of the car black box to solve the defect. In the case of metal press products such as various connectors, USB terminals, ear jacks, shield cases, and power jacks, there is a lifting phenomenon due to bending of the leads basically. Complete soldering is difficult with the amount of solder in mask printing.

Remote control power terminal spring

By applying 3216 preform to the remote control spring soldering process, which is a typical manual process, it helped to reduce labor costs and improve productivity by automating manual work.

Robot joint power terminal application

Insert Type Connector

SMT Type Connector (Inverter)

It is widely used in parts and appliances that receive strong force or frequently come into contact, as well as parts and products that require dropping or extreme reliability tests.

Application of additional lead for signal line (proximity sensor)

Additional soldering work for proximity sensor wiring and coil soldering is replaced with preform solder instead of existing solder, thereby maintaining a constant amount of solder and suppressing operator interference as much as possible, thereby improving consistent quality and productivity.

Waveless Type Connector

Proximity sensor signal line

After replacing real solder with preform solder for the additional soldering work for wiring and coil soldering of proximity sensors, quality and productivity are improved by maintaining a constant amount of solder and suppressing operator interference.

Size

Size
Division Size Dimensions Volume
a b c
inch mm mm mm3
Micro Size 01005L 0402L 0.40 0.15 0.076 0.0046
01005H 0402H 0.40 0.20 0.10 0.0080
01005 0402 0.40 0.20 0.16 0.0128
0201S 044028 0.44 0.28 0.28 0.0345
0201 0503 0.47 0.28 0.28 0.0368
0201H 0503H 0.51 0.25 0.10 0.0130
0202 0505 0.51 0.51 0.25 0.0319
  0603 0.60 0.30 0.30 0.0540
0402L 1005L 1.0 0.5 0.13 0.0650
0402H 1006H 1.0 0.6 0.25 0.1500
0402 1005 1.0 0.5 0.5 0.2500
Middle Size 0603H 1608H 1.6 0.8 0.5 0.0640
0603 1608 1.6 0.8 0.8 1.0240
  2012 2.0 1.2 0.8 1.9200
Large Size 0805H 2013H 2.01 1.3 0.4 1.0452
0805 2013 2.01 1.3 0.76 1.9859
  3216 3.2 1.6 0.8 4.0960

Alloy

Alloy
    Sn Ag Cu Bi Pb Melting P.
Lead - Free SAC305 96.5 3.0 0.5 - - 217 - 219
Sn96.5Ag3.5 96.5 3.5 - - - 217
SACX(SAC0807) 98.5 0.8 0.7 - - 217 - 228
SACX(SAC0307) 99.0 0.3 0.7 - - 219 - 229
SAC357 95.8 3.5 0.7 - - 217
SAC387 95.5 3.8 0.7 - - 217
SAC405 95.5 4.0 0.5 - - 217 - 218
Low - T SnBi57.6Ag0.4 42 0.4 - 57.6 - 138
Tin - Lead Sn63PB37 63.0 - - - 37.0 183
Sb62Pb36Ag2 62.0 2.0 - - 36.0 179 - 182
Sn62.8Pb36.8Ag0.4 62.0 0.4 - - 36.8 179 - 183